The preparation and shutdown of a wet tissue packing machine involve several steps to ensure proper operation, safety, and maintenance.

Below are general guidelines, and it’s important to refer to the specific machine’s manual for detailed instructions.

Preparation for Startup:

  1. Visual Inspection:
    • Inspect the machine visually to ensure there are no visible damages or obstructions.
    • Verify that all components are properly in place and securely fastened.
  2. Cleaning:
    • Clean all parts of the machine, especially those in direct contact with the wet tissues, to ensure hygiene.
    • Remove any residue or debris from the packaging area.
  3. Supply Check:
    • Ensure an adequate supply of packaging materials, wet tissues, and any other consumables.
    • Confirm that the packaging material is correctly loaded and aligned.
  4. Power Supply:
    • Ensure a stable and appropriate power supply for the machine.
    • Check that all electrical connections are secure and in good condition.
  5. Fluids and Lubrication:
    • Check and refill fluids such as oils or lubricants as needed.
    • Lubricate moving parts according to the machine’s maintenance schedule.
  6. Control Panel Settings:
    • Set the machine’s control panel parameters based on the specific requirements for the wet tissue being packaged.
    • Confirm that temperature, wet tissue packing machine speed, and other settings are calibrated correctly.
  7. Trial Run:
    • Conduct a trial run with a small batch to ensure that the machine operates smoothly and all adjustments are correct.
    • Inspect the quality of the packed wet tissues during the trial run.
  8. Adjustments:
    • Make any necessary adjustments based on the results of the trial run.
    • Fine-tune settings to achieve the desired packaging quality.
  9. Safety Check:
    • Verify that all safety features and emergency stop mechanisms are functioning correctly.
    • Ensure that safety guards are in place and secure.

Shutdown Procedure:

  1. Finish Production:
    • Complete the production run and ensure that there are no wet tissues remaining in the packaging area.
  2. Clean and Sanitize:
    • Clean and sanitize all parts that come into contact with the wet tissues.
    • Remove any leftover materials or debris from the machine.
  3. Shutdown Settings:
    • Turn off the machine by following the proper shutdown procedure outlined in the manual.
    • Adjust control panel settings to a safe position for shutdown.
  4. Power Off:
    • Switch off the main power supply to the machine.
    • Disconnect power cords and lockout/tagout if required by safety protocols.
  5. Cooling:
    • If applicable, allow any heated components to cool down before performing maintenance or cleaning.
  6. Fluids and Lubrication:
    • Lubricate components as needed during shutdown, following the machine’s maintenance schedule.
  7. Documentation:
    • Record any relevant data, such as production statistics, for future analysis and reference.
  8. Safety Check:
    • Ensure all safety features are engaged, and safety guards are in place before leaving the machine.
  9. Scheduled Maintenance:
    • Perform any scheduled maintenance tasks according to the machine’s maintenance plan.
  10. Lockout/Tagout:
    • If applicable, implement lockout/tagout procedures to prevent accidental startup during maintenance.

Remember that these steps provide a general guideline, and the specific procedures may vary based on the make and model of the wet tissue packing machine. Always consult the manufacturer’s manual for detailed instructions and safety guidelines.